Solar Cable

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Solar Cable

Product Overview

Project

Content

Product Name

Solar Cable (Photovoltaic Cable)

One-sentence positioning

Weather-resistant and UV-resistant special cables designed specifically for photovoltaic power generation systems

Common cross sections

4mm²、6mm²

Rated voltage

0.6/1kV, 1.5kV

Operating temperature

-40°C to +120°C

Implementation Standards

EN 50618, IEC 62930

Features

UV resistant, ozone resistant, high and low temperature resistant, low smoke and halogen-free, service life ≥ 25 years

Application Scenarios

Serial Number

Application scenarios

illustrate

1

DC side connection of photovoltaic power station

Series connection between photovoltaic modules and connection from modules to combiner box

2

Series and parallel connection of photovoltaic modules

Parallel busbars between strings in large photovoltaic arrays

3

Inverter input and output lines

Inverter DC input and AC output connection

4

Solar street light system

Connection wires between photovoltaic panels, batteries, and lighting fixtures

Product Manufacturing Process

Solar-Cable

The Turnkey Project Service

The following is an overview of the photovoltaic cable " turnkey project" provided by LINT TOP for a cable factory in North Africa in 2021.
(1)Cable product information
1)Reference standard: EN 50618
2)Conductor: tinned copper, class5
3)Insulation: XLPO
4)Sheath: XLPO
5)Cable structure
1*1.5mm2、1*2.5mm2、1*4mm2、1*6mm2、1*10mm2、1*16mm2、1*25mm2.

(2)The production equipment we provide
1)Drawing: 22 dies copper fine wire drawing machine
2)Annealing, tinning: 42-head tube annealing heat tinning machine

3)Conductor stranding: 630 bunching machine, 1250 bunching machine
4)Insulation extrusion: 70 insulation extrusion machine
5)Sheath extrusion: 90 sheath extrusion machine
6)Coil packaging: LT1246 coiling/ binding/ shrinking packaging machine

(3)The test equipment we provide
1)Vernier caliper
2)Micrometer
3)Wall thickness projector
4)Digital bridge + bridge fixture
5)Withstand voltage tester
6)Insulation resistance tester
7)Constant temperature water tank
8)Natural ventilation aging test chamber
9)Tensile testing machine
10)Thermal expansion test device
11)Single wire and cable vertical burning test machine
12)Smoke density testing machine
13)Halogen gas release measuring device

(4)The auxiliary equipment we provide

1)Air compressor
2)Chiller
3)Water pump
4)Plate heat exchanger
5)Copper powder filter
6)Wire pointing and stringing-up machine
7)Cold welder
8)250 plastic reel, 630 metal bobbin, 800 metal bobbin, 1250 metal bobbin
9)Drawing die, stranding die, extruding die

For the cross-linking of photovoltaic cable insulation and sheath, we can provide electron beam irradiation cross-linking equipment. When customers use irradiated XLPO as insulation and sheath materials, the electron beam irradiation cross-linking equipment is used to irradiate insulated wires and sheath wires to achieve the purpose of cross-linking. This cross-linking method has low raw material costs, greatly shortens the cross-linking time, and speeds up the flow of products between processes.

We also provide customers with XLPO insulation materials and sheath materials, tinned copper conductors, which not only saves the cost of raw materials, but also effectively guarantees the stability of the performance of the finished products.

While providing the above equipment and materials, we can also provide technical services, including the project schedule, production process, equipment installation and commissioning, operation training, material use suggestions and other entire turnkey projects. From raw materials to finished products, customers save a lot of time, energy and financial resources to select equipment and understand the process. All production technology and equipment selection are based on the actual production experience of more than 7,000 cable factories in China. At the same time, our equipment with high quality is selected by large international cable factories such as NEXAN, Prysmian, Dordg, Elsewedy, Fukuta, etc. While ensuring high quality, Chinese huge industrial system reduces costs. The price of the cable is competitive because it is produced by our equipment, which is a necessary condition for the rapid development of customers.

Certificate Of Honor
  • Zhangjiagang science and technology progress award certificate
  • Certificate
  • Certificate
  • Stranding machine
  • Wire drawing machine
  • Extruder
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